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Zap Packaging Guide

This guide covers the packaging process for Sourceful Zap devices after firmware flashing.

Prerequisites​

Before packaging, ensure:

  • Zaps are successfully flashed (see Flashing Zap Firmware)
  • CSV file with device information has been sent to provisioning team
  • Packaging materials are available:
    • Cardboard boxes
    • Spring fill (~20 grams per box)
    • "Get Started" cards

Packaging Process​

Step 1: Fold Cardboard Box​

Assemble the cardboard packaging following the standard box folding procedure.

Box folding step 1Box folding step 2Box folding step 3

Step 2: Add Spring Fill​

Add approximately 20 grams of spring fill to the box for cushioning.

Adding spring fill step 1Adding spring fill step 2

Step 3: Insert Get Started Card​

Place the "Get Started" information card in the package.

Get started card placement step 1Get started card placement step 2

Quality Control​

Before sealing the package, verify:

  • Zap device is properly placed in the box
  • Spring fill provides adequate cushioning
  • Get Started card is included and visible
  • Device serial number matches CSV records (if tracking)
  • Box is not damaged

Packaging Materials Specifications​

Cardboard Box

  • Standard size for Zap devices
  • Must provide adequate protection during shipping
  • Should be easy to open by end users

Spring Fill

  • Weight: Approximately 20 grams per box
  • Purpose: Cushioning and device protection
  • Should not compress too much during shipping

Get Started Card

  • Contains user onboarding information
  • QR code or link to setup instructions
  • Brief hardware overview

Shipping Considerations​

After packaging:

  • Stack boxes carefully to avoid damage
  • Use appropriate outer packaging for bulk shipments
  • Label boxes according to shipping requirements
  • Keep track of serial numbers per shipment batch